Semi-Automated Radio Shuttle Pallet Racking System for Heavy Duty
Storage
A shuttle is a cart or sled that moves stored items onto pallet
racks. Shuttles run on rails and allow for a denser storage system
so that space can be maximized with it. Shuttle racking saves time
by eliminating the need for manually operated forklifts to move up
and down the aisles, reducing the risk to warehouse workers,
machinery and the pallet racking itself. The shuttle car is
battery-powered, which helps reduce emissions in your warehouse.
The storage system comes complete with a battery, charger, and
remote control, and they ensure 16 hours of operations and reduced
charging times.
This type of system is best suited to warehouses where large
numbers of pallets are loaded and unloaded frequently, such as cold
storage, meat processing and food and beverage distribution.
However, it is not useful for distribution centers that store
multiple items per pallet and along each aisle.
Remotely controlled, shuttle racks are a more efficient and secure
way to manage warehouse pallet inventory. This system can help
maximize the use of available space in your warehouse or
distribution facility and make daily operations more streamlined.
Specifications of Radio Shuttle Cart
| Item | Basic Data | Remark |
| Type | High version: TDRII-A-1012-1.5T | |
| Appropriate Pallet | Width:1016mm Depth:1219mm | Entry: 1016mm |
| Max Load Capacity | Max 1500kg | |
| Move | Speed | Vmax empty:1.5m/s,Vmax full:1.0m/s | |
| Acceleration | ≤0.5m/S2 | |
| Motor | Brushless servo motor: 48VDC 600W | Imported from America |
| Servo Driver | Brushless servo driver | Imported |
| Lift | Lift Height | 40mm | |
| Motor | Brushless motor: 48VDC 500W | Imported from America |
| Positioning/Accuracy | Move Positioning:laser sensor | Germany P+F/SICK |
| Pallet Positioning:laser sensor | Germany P+F/SICK |
| Lift Positioning:proximity switch | Germany P+F |
| Object Detection | Background suppression photoelectricity | Germany P+F/SICK |
| Control System | Programmable controller:S7-200 PLC | Germany SIEMENS |
| Remoter | Work frequency: 433MHZ; Communication distance: at least 100m if in open environment. | Imported customized IMT |
| Two-way communication, with LED display |
| Temperature:-40℃~+80℃ IP67 |
| Power Supply | Lithium iron phosphate power battery | Domestic, high quality |
| Battery Parameter | 48V,30AH; running time:≥8h; charging time: 3h; charge times:1000 | Maintenance-free |
| Speed Control Mode | Servo control, constant torque at low speed | |
| Shuttle Control Mode | Remote control | |
| Running Noise | ≤60db | |
| Painting Requirements | Frame (black) Others (light gray) | |
| Ambient temperature | Temperature: 0℃～50℃ Humidity: 5% ~ 95% (no condensation) | |
| Anti-collision Device | Polyurethane cushioning strip and anti-collision sensor are
installed on the end surface | |
How do Radio Shuttle Racking Systems Work?
Shuttle shelving systems work using either a first-in-first-out
(FIFO) configuration or a last-in-first-out (LIFO) configuration.
Which method is used depends on whether there are aisles at both
ends or only one end of the aisle. The Shuttle shelving system is
operated by remote control, radio signals or WiFi.
The operator simply passes the command to the shuttle, which picks
up the entire pallet and transports it to the next available space
on the shelf using the integrated track. The vertical track at the
end of the aisle also allows the shuttle to move up and down, so
that absolutely no space is wasted.
Advantages of Radio Shuttle Racking System
- Easy to use - they don't have a big learning curve and operators
can choose their preferred inventory management technique.
- A semi-automatic system means stock can be located quickly.
- No need for forklifts to move up and down the aisles.
- Loading and unloading times can be as little as a few seconds.
- Less likely to waste time due to human error.
- Reduces the risk of manual operators and potential damage to
equipment and stock - you can even run the system from outside the
warehouse.
- Allows high density storage.
- Height and depth of shelves can be increased (4-5 pallets or more).
- Aisles can be made smaller.
- Suitable for smaller warehouses.
- More accurate pallet organisation.
- Can operate at temperatures from 0˚C to +45˚C and/or -30˚C to -1˚C,
i.e. temperatures that are unbearable for humans.
- They are often more energy efficient than alternative energy
sources.
- Flexible - they can work in irregular spaces and take a variety of
load types.
