High Compact Radio Shuttle Pallet Racking System for Warehouse
Storage
Radio Shuttle Pallet Racking System is a semi-automated storage
solution based on lane storage, combining Drive-in, Pushback, and
Live storage systems. The shuttle pallet is controlled remotely by
the user and moved from one storage lane to another by the forklift
operator. It moves goods independently by manually or automatically
optimizing the lanes for storage, loading, and unloading phases.
The radio shuttle pallet racking system is ideal for storing
high-density pallets of reference and bulk storage products. The
use of the radio shuttle significantly reduces the maneuvering time
per operation and optimizes the storage capacity of the compact
system. The system uses shuttles that move independently of the
racks themselves, which means that there is no need for forklifts
to reach the inside of the storage aisles.
Specifications of Radio Shuttle Cart
Item | Basic Data | Remark |
Type | High version: TDRII-A-1012-1.5T |
|
Appropriate Pallet | Width:1016mm Depth:1219mm | Entry: 1016mm |
Max Load Capacity | Max 1500kg |
|
Move | Speed | Vmax empty:1.5m/s,Vmax full:1.0m/s |
|
Acceleration | ≤0.5m/S2 |
|
Motor | Brushless servo motor: 48VDC 600W | Imported from America |
Servo Driver | Brushless servo driver | Imported |
Lift | Lift Height | 40mm |
|
Motor | Brushless motor: 48VDC 500W | Imported from America |
Positioning/Accuracy | Move Positioning:laser sensor | Germany P+F/SICK |
Pallet Positioning:laser sensor | Germany P+F/SICK |
Lift Positioning:proximity switch | Germany P+F |
Object Detection | Background suppression photoelectricity | Germany P+F/SICK |
Control System | Programmable controller:S7-200 PLC | Germany SIEMENS |
Remoter | Work frequency: 433MHZ; Communication distance: at least 100m if in open environment. | Imported customized IMT |
Two-way communication, with LED display |
Temperature:-40℃~+80℃ IP67 |
Power Supply | Lithium iron phosphate power battery | Domestic, high quality |
Battery Parameter | 48V,30AH; running time:≥8h; charging time: 3h; charge times:1000 | Maintenance-free |
Speed Control Mode | Servo control, constant torque at low speed |
|
Shuttle Control Mode | Remote control |
|
Running Noise | ≤60db |
|
Painting Requirements | Frame (black) Others (light gray) |
|
Ambient temperature | Temperature: 0℃～50℃ Humidity: 5% ~ 95% (no condensation) |
|
Anti-collision Device | Polyurethane cushioning strip and anti-collision sensor are
installed on the end surface | |
Advantages of Radio Shuttle Pallet Racking System
- Optimal space utilization due to low rack compartment height
- Sufficient height and width for multiple pallet aisles
- Reduced loading and unloading times and increased depth storage
capacity as forklift trucks do not need to drive into the racking
structure
- Shuttle cart is equipped with a battery that regenerates energy
during deceleration and can therefore operate for up to 8 hours on
a single charge
The forklift truck places the goods on top of the radio shuttle,
which moves along the track and places the goods in the correct
position. Several sensors precisely control the radio shuttle. The
forklift operator can easily give all entry and exit commands via
the remote control unit.
As there is no forklift in the lanes and due to the building's
construction system, there is virtually no risk of accidents.
Another advantage of the system is that there is less damage to the
steel structure because the forklift trucks do not reach the racks.
Our radio shuttle systems are an efficient way of space storing
bulk goods such as food, beverage, and other palletized items which
are usually entered by car, pushed back, or stored in a pallet live
racking system. It is particularly suitable for high volume-low SKU
applications.
Our radio shuttle system converts car-free pallet racking into an
automated storage solution by storing items with an automatic
shuttle running on a support track.
Pallets are loaded onto the front rails from where the shuttle
lifts the goods and transports it to the furthest downstream point.
Built-in sensors on the shuttle racking system detect the position
of the next pallet and place the new load at a predetermined, but
adjustable, distance from them back to the start face. Unloading is
simply the opposite operation.
Pallet shuttle movement is controlled via remote control, allowing
the forklift operator to move to the next task while the shuttle
moves the pallet to the correct storage location. The shuttle
system is serviced by a standard forklift truck.
